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Guest blog: Report on 9-month-long tar sands well blow out reveals systemic problems

Danielle Droitsch

Posted July 9, 2014 in Moving Beyond Oil

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This blog was drafted by Joshua Axelrod, NRDC legal consultant

A recent report prepared for tar sands giant Canadian Natural Resources Ltd. (CNRL) raises new questions about the safety of the industry’s drilling (or in situ) operations.  The new revelations cast further doubt on the viability of the tar sands industry’s bullish predictions about the future of tar sands development in Northern Alberta.  Among the report’s findings is the significant probability that CNRL’s high pressure steam extraction methods played a significant role in four tar sands underground spills so pressurized that tar sands oil had been bubbling to the surface for more than nine months into Canada’s Boreal Forest from CNRL’s Primrose in situ operation.  These findings, along with rising production costs, the delay of pipelines like the proposed Keystone XL tar sands pipeline, the carbon intensity of in situ operations, and the fact that these well blowouts create risks to both surface and ground water raise serious questions about the pace of future development in the tar sands region.

Last summer, international attention was focused on the unmanageable risks of in situ (or drilling) tar sands development.  On July 23, 2013, Mother Jones broke the news to Americans that an in situ tar sands operation in Cold Lake, Alberta, owned by CNRL, had already been leaking for nine weeks (Canadian media reported on the situation as early as July 2).  Major American and international media outlets like the New York Times, the Wall Street Journal, Bloomberg, and Reuters picked up the story.  Other outlets like the Huffington Post and the Toronto Star published images of the mess that tar sands was making as it seeped into the surrounding forestland.  Initially, regulators did little to focus attention the issue as we discussed here but international press coverage led to more direct oversight.  Now, more than a year later, the leak appears to have stopped—but not before at least 311,000 gallons of oil leaked and 91,000 tons of soil and vegetation were removed.

                             CNRL Primose Tar Sands Spill Source: Toronto Star

As the leaks persisted, CNRL insisted that the cause was the existence of aging well bores that had been abandoned for years.  As recently as March 6, 2014, in fact, CNRL’s CEO Steven Laut assured investors that old well bores were the cause and that the problem was “totally solvable.”  CNRL’s own report on the cause of the leaks now shows that these claims were misleading and obscure a much more serious problem with the tar sands extraction technology currently being pioneered by CNRL.

CNRL’s technology, known as “high pressure cyclic steam stimulation” (HPCSS), is a new approach to the older CSS process where operators continuously inject super-heated, highly pressurized steam down a well bore to “soak” the tar sands reservoir until the bitumen begins to separate from the sand.  This pressurized soaking process creates fractures through which bitumen then flows back to the well bore and is pumped to the surface (similar to hydraulic fracturing or “fracking” which leads to the release of natural gas from underground deposits).  The problem is, for HPCSS to work without causing a well blowout, the rock above the tar sands deposit must be strong enough to withstand the pressure created by the injected steam.

                   

                    HPCSS process Source: CNRL

 

In CNRL’s report, several problems that threaten the future viability of HPCSS are highlighted.  These include findings that vertical fractures created by the injection of pressurized steam may have provided the pathways to the surface that led to the extensive leaks.  Other findings suggest that the shear pressure of the steam used was strong enough to lift “the overburden[,] resulting in a subsequent increase in vertical stress above the steaming area,” and that this resulting increase in stress may have contributed to the blowouts.

This latest development continues a string of problems for in situ operations, which have been touted by the tar sands industry as a “green” alternative to surface mining operations around Ft. McMurray because they require fewer surface disturbances.  However, recent studies of the emissions and energy demands of in situ recovery methods suggest that extraction via steam may actually lead to a net energy loss (i.e., it takes more energy to get the tar sands out than will be produced after the tar sands are refined into fuel oils).  Further, because of the excessive energy demands of in situ extraction, the method is highly carbon intensive and increasingly expensive as the costs of natural gas have risen in recent years.  These challenges led the Canadian Association of Petroleum Producers (CAPP) to reduce its 2030 production outlook from the tar sands by 400,000 barrels per day, with most of this reduction due to the scaling back of in situ operation plans.

As CNRL awaits the Alberta Energy Regulator’s final report on the Primrose well blowouts, it is time for the tar sands industry and those who regulate it to step back and consider the risks of unbridled development in an ecologically sensitive region.  For others, this latest report once again highlights the environmental impact of the tar sands and gives yet another reason for President Obama to reject the expansion-enabling proposed Keystone XL tar sands pipeline.

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Comments

Carolyn MarshJul 11 2014 03:35 PM

Is the BP Whiting, IN Refinery on Lake Michigan connected to CNRL in Northern Alberta? I heard the refinery receives in situ tar sands oil and would like to confirm its affiliation if true..

A Proud CanadianJul 11 2014 08:37 PM

Sounds like a company trying to do it right by learning and adjusting.
Sounds like a form of oil that is highly regulated
Sounds like a Canadian matter.
Sounds that you would prefer OPEC oil.
Do you believe that the leaks were a malicious or intended act?

Opportunistic arm waving by you I'd say.

"Initial Causation Review Report Submission

Canadian Natural has submitted to the Alberta Energy Regulator (“AER”) in early July 2014, the initial Causation Review Report (“Report”), relating to the Q2 2013 seepage to surface at Primrose.
Canadian Natural has full containment of each seepage to surface site and has fully cleaned up all of the sites. Canadian Natural has completed the ground water drilling program on the land sites of the seepages to surface and has confirmed that there is no on-going contamination of the aquifer away from the sites.

Causation Review
The causation review has identified both the cause of the seepage to surface and the pathway from the Clearwater formation to surface. The results of the Report were reviewed by an independent technical panel.
In essence, the contributing factors to the seepage to surface include:
1. A volume of fluid was released into the Grand Rapids formation from the Clearwater formation (producing zone).
2. To have seepage to surface, this volume must move to the top of the Grand Rapids formation.
3. In addition, the volume must be in close proximity to a pathway (most likely being a mechanical failure of a wellbore) to bypass the Lower Colorado shale.
4. Large steaming volumes change the stress states of capping shales.

Mitigation Plans
Based on the Report, mitigation plans for all possible causes of seepage to surface have been developed. The mitigation plans include:
1. Proactively remediating wells with unconfirmed cement across the Colorado group of shales, thereby eliminating wellbore pathways through the Lower Colorado shales.
2. Modifying steaming strategies to minimize changes in the capping shales and limit the potential for fluid releases into the Grand Rapids formation.
3. Enhanced pressure monitoring of the Grand Rapids formation.
4. Heightened response to signals from the sub surface monitoring system to prevent the contributing factors (1&2 above) from occurring.

Canadian Natural is committed to developing resources using the most effective, efficient and environmentally responsible operations and does not expect significant changes to the targeted recovery of crude oil at Primrose."

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